High Purity Oil Free Oxygen Booster Compressor Hydrogen Nitrogen CO2 Diaphragm Compressor

• Customization: Available
• After-sales Service: Provide After-Sales Service
• Warranty: 18 Months
• Model NO.: GV-100/7-25
• Principle: Reciprocating Compressor
• Application: High Back Pressure Type
• Performance: Low Noise, Variable Frequency, Explosion-Proof
• Mute: Mute
• Lubrication Style: Oil-less
• Drive Mode: Electric
• Configuration: Stationary
• Power Source: AC Power
• Material: Stainless Steel
• Structure Type: V Type
• Piston Travel: 70-130mm
• Max.Piston Force: 10kn-30kn
• Max.Discharge Pressure: 50MPa
• Flow-Rate Range: 2-100nm3/H
• Motor Power: 2.2kw-30kw
• Transport Package: Fumigation Wooden Box by Sea
• Specification: 2030*1045*1700mm
• Origin: China
• HS Code: 841480909
• Production Capacity: 500 Sets / Year

Product Description

Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
 

Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)

Advantage

1. Oil-free compression due to the hermetic separation between gas and oil chamber.
2. Abrasion-free compression due to static seals in the gas stream
3. Automatic shutdown in case of a diaphragm failure prevents damage
4. High Compression Ratios-Discharge pressure up to 1000bar.
5. Contamination Free Compression
6. Corrosion Resistance
7. High Reliability

 

 

     Lubrication includes : oil free lubrication and splash lubrication
     Cooling method includes: Water cooling and air cooling.
     Type includes: V-type, W-type,D-type,Z-type



Product description

The diaphragm compressor is driven by a motor, and rotates the crankshaft via a belt pulley, then makes the piston in the oil cylinder reciprocate through a connecting rod, thus result in the diaphragm vibrating to and fro through pushing the oil. The processes of suction and discharge are completed by each vibration of the diaphragm under the control of the suction valve and the discharge valve. A small amount of oil in the oil cylinder leaks into the oil case through the clearance between the oil cylinder and the ring groove during the operation of diaphragm compressor, in order to compensate the oil loss to make the diaphragm close to the curved surface of compression head cover after the end of compression stroke for completely discharging the compressed media. The oil amount is slightly more than the oil leakage amount when the oil is injected into the oil cylinder by the oil compensation pump during the suction process of the compressor, the excess oil flow back to the crankcase by the pressure regulation valve of oil pressure while the end of compressor stroke.  

The compressed media doesn't contact with the oil due to the diaphragm completely separating the gas chamber from the oil chamber, therefore the purity of the compressed media can be guaranteed due to no oil contamination. The gas chamber is composed of the contoured cover and the diaphragm, which is a closed chamber resulting in a good sealing performance.

The diaphragm compressor is a kind of reciprocating compressor with a special structure, big compression ratio and good sealing performance, the compressed gas is not contaminated by the lube oil and the other solid impurities, which is suitable for compressing high purity gas, rare and precious gas, flammable and explosive gas, poisonous and harmful gas, corrosive gas and high pressure gas.

Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.

Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor
 

Product features:
1. Good sealing performance:
Diaphragm compressor is a kind of special structure positive displacement compressor, the gas does not need lubrication, good sealing performance, the compression medium does not contact with any lubricant, will not produce any contamination in the compression process, Especially suitable for high purity (99.9999% above), rare, highly corrosive, toxic ,harmful, flammable , explosive and radioactive gas compression, transportation and bottle filling.

2.Cylinder heat dissipation performance is good:
Compressor cylinder heat dissipation performance is good, close to isothermal compression, can use high compression ratio, suitable for compression of high pressure gas.

Technological advantage
1, Low of speed prolong the service life of wearing parts. The new membrane cavity curve improves the volume efficiency.optimizes the gas valve profile, and the diaphragm adopts a special heat treatment method, greatly prolongs the service life.

2, the use of high efficiency cooler, so that the  temperature is low, high efficiency, can properly extend the life of lubricating oil, O-ring, valve spring. Under the condition of meeting the technological parameters, the structure is more advanced, reasonable and energy saving.

3, the cylinder head using Mosaic double O-ring seal, its sealing effect is far better than open head.

4, diaphragm rupture alarm structure advanced, reasonable, reliable, diaphragm installation is non-directional, easy to replace.

5. The parts of the whole equipment are concentrated on a common skid which is easy to transport, install and operation.

Application 
Food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, medicine, scientific research.

Outlet pressure at 50bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi) and other pressure c
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.

Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor

How does a diaphragm compressor work?
A diaphragm compressor is a variant of the classic reciprocating compressor with backup and piston rings and rod seal. The compression of gas occurs by means of a flexible membrane, instead of an intake element. The back and forth moving membrane is driven by a rod and a crankshaft mechanism.

Parameter tables

GV series diaphragm compressor parameter table
No.	Model	Cooling water(L/h)	Flow(Nm³/h)	inlet pressure (MPa)	outlet pressure (MPa)	Dimensions L×W×H(mm)	Weight (Kg)	Motor Power (kW)
Piston stroke is 70mm
1	GV-8/8-160	500	8	0.8	16	1310×686×980	650	3
2	GV-10/6-160	800	10	0.6~0.7	16	1200×600×1100	500	4
3	GV-10/8-160	800	10	0.8	16	1330×740×1080	650	4
4	GV-10/4-160	800	10	0.4	16	1330×740×1000	650	4
5	GV-7/8-350	800	7	0.8	16	1300×610×920	800	4
6	GV-15/5-160	800	15	0.5	16	1330×740×920	700	5.5
7	GV-5/7-350	1000	5	0.7	35	1400×845×1100	800	5.5
Piston stroke is 95mm
8	GV-5/200	400	5	Atmospheric pressure	20	1500×780×1080	750	3
9	GV-5/1-200	300	5	0.1	20	1520×800×1050	750	3
10	GV-11/1-25	600	11	0.1	2.5	1500×780×1080	850	4
11	GV-12/2-150	1000	12	0.2	15	1600×776×1080	750	5.5
12	GV-20/W-160	800	20	1	16	1500×800×1200	800	5.5
13	GV-30/5-30	800	30	0.5	1	1588×768×1185	980	5.5
14	GV-10/1-40	400	10	0.1	4	1475×580×1000	1000	5.5
15	GV-20/4	600	20	Atmospheric pressure	0.4	1500×900×1100	1000	5.5
16	GV-70/5-10	500	70	0.5	1	1595×795×1220	1000	5.5
17	GV-8/5-210	400	8	0.5	21	1600×880×1160	1020	5.5
18	GV-20/1-25	400	20	0.1	2.5	1450×840×1120	1050	5.5
19	GV-20/10 - 350	1200	20	1	35	1500×750×1140	800	7.5
20	GV-15/5-350	1050	15	0.5	35	1600×835×1200	1000	7.5
21	GV-20/8-250	1200	20	0.8	25	1520×825×1126	1000	7.5
22	GV-12/5-320	1200	12	0.5	32	1600×835×1130	1000	7.5
23	GV-15/8-350	1100	15	0.8	35	1520×820×1160	1020	7.5
24	GV-18/10-350	1200	18	1	35	1255×800×1480	1200	7.5
25	GV-35/4-25	300	35	0.4	2.5	1500×810×1100	1000	7.5
26	GV-50/6.5-36	2250	50	0.65	3.6	1450×850×1120	1048	7.5
27	GV-20/5-200	1200	20	0.5	20	1500×780×1080	800	7.5
Piston stroke is 130mm
28	GV-20/3-200	1200	20	0.3	20	2030×1125×1430	1800	15
29	GV-25/5 -160	1200	25	0.5	16	1930×1150×1450	1800	15
30	GV-40/0.5-10	1200	40	0.05	1.00	2035×1070×1730	1800	15
31	GV-20/200	1200	20	Atmospheric pressure	20	1850×1160×1400	1850	15
32	GV-90/30-200	1200	90	3	20	2030×970×1700	1800	22
33	GV-30/8-350	2400	30	0.8	35	2030×1125×1430	1800	22
34	GV-30/8-350	2400	30	0.8	35	2040×1125×1430	1800	22
35	GV-60/10-160	3000	60	1	16	1800×1100×1400	1800	22
36	GV-60/5-160	3000	60	0.5	16	2030×1125×1430	1800	22
37	GV-40/10-400	2000	40	1	40	2000×1150×1500	1800	22
38	GV-60/10-350	2400	60	1	35	2070×1125×1430	1800	22
39	GV-30/5-350	2000	30	0.5	35	1900×1130×1450	2000	22
40	GV-40/2.5-160	2000	40	0.25	16	1900×1130×1450	2000	22
41	GV-150/3.5-30	2000	150	0.35	3	1900×1130×1450	2000	22
42	GV-70/2.5-80	2000	70	0.25	8	1880×1060×1400	2120	22
43	GV-80/2.5-80	2000	80	0.25	8	1880×1060×1400	2120	22
44	GV-120/3.5-12	3600	120	0.35	1.2	2030×1045×1700	2200	22
45	GV-100/7-25	1200	100	0.7	2.5	2030×1045×1700	1900	30
46	GV-50/5-210	2000	50	0.5	21	1900×1130×1450	2000	30
47	GV-80/5-200	2000	80	0.5	20	1900×1130×1450	2000	22
48	GV-40/5-350	2000	40	0.5	35	1900×1130×1450	2000	30

Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate:  _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas 
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply:  _V/  _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing

 

Picture Dispaly 

Company strength display

Xuzhou Huayan Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.

Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.

After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for one year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;


Applications


Exhibition Display
 

 

Certificate display

Packaging and Shipping

FAQ
1.How to get a prompt quotation of gas compressor ?
1)Flow Rate/Capacity : ___ Nm3/h
2)Suction/ Inlet Pressure : ____ Bar
3)Discharge/Outlet Pressure :____ Bar
4)Gas Medium :_____
5)Voltage and Frequency : ____ V/PH/HZ

2.How long is delivery time ?
Delivery time is around the 30-90 days .

3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.

4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.

5.Will you provide some spare parts of the machines?
Yes, we will .