Industrial Rotary Screw Air Compressor for Industry Laser Cutting Engraving Welding Machine

Product Description

Product Description

HY(V)-Z Series Medium Voltage Permanent Magnet Variable Frequency Screw Air Compressor

01.Advanced Medium Voltage Dual Stage Mainframe
1. Two-stage integrated design, oil mist spray cooling is used between stages, which reduces the temperature of the air, and the compression process is close to the most energy-saving isothermal compression. In principle, two-stage compression saves 5%-8% of energy compared to single-machine compression ;
2. It is suitable for the compression ratio matching of medium voltage, the leakage in the main engine is small, and the volumetric efficiency is high;
3. The bearing adopts imported heavy-duty bearing, which makes the force of the rotor better; the two-stage rotors are HYiven by helical gears respectively, so that each stage of the rotor has the best linear speed;
4. The third-generation asymmetric rotor technology, the tooth surface is processed by the German KAPP rotor grinder, creating a high-precision rotor, which is the first guarantee for the high efficiency and stability of the host.

02.High efficiency permanent magnet synchronous motor
1. IP54 protection grade, which is more stable and reliable than IP23 in harsh environment;
2. Low temperature rise design, higher efficiency, and extended the service life of the motor;
3. Use ceramic plated bearings to completely eliminate the influence of shaft current on bearings;
4. It is made of rare earth permanent magnet materials, with large torque and small current during startup and operation;
5. With reasonable magnetic field design and magnetic density distribution, the working frequency range of energy-saving motors is wider and the operating noise is low;
6. Cooperating with the operation of the frequency converter, the frequency conversion soft start is realized, which avoids the strong mechanical impact of the machine and equipment when the motor is started at full pressure, and is conducive
to protecting the mechanical equipment, reducing equipment maintenance and improving the reliability of the equipment.

03.Special valve group
1. Intake valve: It adopts a special normally closed butterfly valve for medium voltage, with a non-return function, stable operation, high precision of air volume control, built-in noise reduction design, low cavitation noise and long service life;
2. Minimum pressure maintenance valve: special valve for medium voltage, high pressure resistance, high temperature resistance, accurate opening pressure, ensuring stable pressure in the barrel, ultra-fast return to seat, strong sealing, ensuring no backflow of gas, low pressure loss and high efficiency ;
3. Temperature control valve: The unit is equipped with a mixed-flow temperature control valve to ensure that the unit is more convenient to start in a low temperature environment, and to ensure the oil supply of the unit at any time; by controlling the oil supply temperature of the main engine to ensure that the unit is in the best performance state;
4. Oil cut-off valve: special normally closed valve for medium voltage, controlled by the exhaust pressure of the machine head. When starting up, the valve opens quickly to ensure that the compressor is lubricated and warmed up as soon as possible; when shutting down, the valve prevents oil from being ejected from the intake end.


04.Advanced and reliable electric control system
1. Large-size color LCD touch screen, with good man-machine communication interface, touch screen with anti-mistouch and sleep function;
2. It adopts double frequency conversion system, which is more energy-saving. The frequency converter and the motor are perfectly matched, and the low frequency and high torque can output 180% of the rated torque;
3. According to the characteristics of medium voltage, a special program is developed, with multiple pressure sensors and multiple temperature sensors, which can comprehensively detect the operating status of the unit, and automatically control the machine status without special care;
4. Configure the Internet of Things, you can check the operating status of the unit on the mobile phone;
5. Independent air duct design, suitable for various working conditions.

05.Silent centrifugal fan
1. Adopt centrifugal fan, brand-new separate radial cooling fan design, with special cooler, better cooling effect and more energy saving;
2. Compared with axial flow fans, centrifugal fans have higher wind pressure and lower noise;
3. Using variable frequency fan control, the oil temperature is constant, prolonging the service life of lubricating oil;
4. Due to the high wind pressure, the cooler and the filter are less likely to be blocked.

06.High quality triple filter

1. The filtration area of the air filter exceeds 150% of the normal requirement, the inlet pressure loss is low, and the energy efficiency is good;2. The oil filter adopts a full-flow built-in pressure-bearing oil filter suitable for medium voltage conditions. The rated processing capacity of the oil filter is 1.3 times the circulating oil volume. The imported filter material and the design scheme of large margin are selected, which has high filtration precision and good durability.
3. The oil is divided into special customized oil, which is designed and developed for medium-pressure working conditions, with wide applicable pressure range, good separation effect and low operating pressure loss; imported glass fiber material is selected;
4. The design of the three filter positions is reasonable, the maintenance is convenient, and the downtime is reduced.

07.High quality and efficient coupling
1. The coupling is a torsional elastic coupling with a failure protection function, which can effectively damp and reduce the vibration and impact generated during operation;
2. The elastic body is only under pressure and can bear a larger load, and the drum-shaped teeth of the elastic body can avoid stress concentration.   

Overall energy saving of products

Compared with power frequency air compressor, energy-saving variable frequency air compressor has practical significance.
1. The pressure control of the inverter air compressor is accurate. It can quickly respond to pressure changes, adjust the speed of the permanent magnet motor, control the pressure fluctuation range within 0.1bar, stabilize the pipe network pressure, provide the necessary air volume with the most reasonable power, and reduce excess energy consumption.
2. The variable frequency air compressor adopts the method of variable frequency starting, which eliminates the peak current of the star-delta starting, and starts smoothly. Reduce the starting power, reduce the impact on the grid and equipment, and reduce equipment operating noise.
3. The frequency conversion control is more excellent than the ordinary throttling control. The adjustment range of the flow rate is larger, and with the high-efficiency permanent magnet motor, the energy saving effect is more significant at low percentage flow rate.
4. Most of the cost in the life cycle of the air compressor is generated by the electricity it consumes. The power consumption of the compressor is closely related to the air used on site. The inverter air compressor can not only ensure smooth and guaranteed production, but also save considerable electricity bills and achieve a win-win situation for the enterprise.

Energy consumptionMaintenance cost
Purchase cost 
Energy consumption-Maintenance cost
Purchase cost energy conservation



Product application scenarios
Mining equipment: used for high-pressure blasting mining, HYiving all kinds of pneumatic machinery.

Baling machine: the air compressor is used in the pneumatic baling machine. After compressing the air, the piston of the cylinder is pressed down to HYive the vibrator to move quickly, so that the overlapping part of the packing belt has a hot-melt effect.

Product case

An oil field borders the Bohai Sea in the East, the central Hebei Plain in the west, Shandong Province in the southeast, and the junction of Tianjin and Tangshan in the north. It spans 25 districts, cities and counties in Tianjin, Yichang and Shandong provinces. The exploration and development construction began in January 1964, with a total exploration and development area of 18716 square meters. The oil headquarters is located in Tianjin Binhai New Area, the key development and opening-up construction area of the national "Eleventh Five Year Plan". It is 190 kilometers away from Beijing, 40 kilometers away from Tianjin Xingang and 70 kilometers away from Tianjin International Airport. It has a superior geographical location, developed sea, land and air transportation and convenient traffic. It is an important part of the Bohai rim economic circle. HY-45z from Huayan company is mainly used for pipeline purging and gas supply.

Medium voltage direct-coupled screw compressor

HY-Z	Working pressure		Capacity		Power		NOise	Air outlet	Net weight
	bar	Psig	(m3/min)	cfm	kW	hp	dB	Pipe diameter
HY-18Z	20	291	1.7	61	18	25	65 ±3	G3/4"	868
	25	364	1.7	61	18	25	65 ±3	G3/4"	868
	30	437	1.7	61	18	25	65±3	G3/4"	868
HY-22Z	20	291	2.1	74	22	30	65±3	G3/4"	900
	25	364	2.1	74	22	30	65±3	G3/4"	900
	30	437	2.1	74	22	30	65 ±3	G3/4"	900
	35	510	1.6	57	22	30	65±3	G3/4"	900
	40	583	1.6	57	22	30	65±3	G3/4"	900
HY-37Z	20	291	3.3	117	37	50	65 ±3	G3/4"	1340
	25	364	3.3	117	37	50	65±3	G3/4"	1340
	30	437	3.3	117	37	50	65 ± 3	G3/4"	1340
	35	510	3.0	106	37	50	65 ± 3	G3/4"	1340
	40	583	3.0	106	37	50	65±3	G3/4"	1340
HY-55Z	20	291	6.4	225	55	75	67±3	DN32	2100
	25	364	5.0	176	55	75	67±3	DN32	2100
	30	437	4.7	165	55	75	67 ±3	DN32	2100
	35	510	4.3	151	55	75	67±3	DN32	2100
	40	583	3.8	133	55	75	67 ±3	DN32	2100
HY-75Z	20	291	7.2	255	75	100	68±3	DN32	2300
	25	364	7.0	248	75	100	68±3	DN32	2300
	30	437	6.7	237	75	100	68±3	DN32	2300
	35	510	6.3	223	75	100	68±3	DN32	2300
	40	583	5.7	201	75	100	68±3	DN32	2300
HY-90Z	20	291	12.0	423	90	120	70 ±3	DN32	2800
	25	364	10.3	364	90	120	70±3	DN32	2800
	30	437	10.0	353	90	120	70 ±3	DN32	2800
	35	510	6.3	223	90	120	70±3	DN32	2800
	40	583	5.8	205	90	120	70±3	DN32	2800
HY-110Z	20	291	13.7	483	110	150	72 ±3	DN40	3000
	25	364	12.5	440	110	150	72 ±3	DN40	3000
	30	437	10.3	363	110	150	72 ±3	DN40	3000
	35	510	9.6	339	110	150	72 ±3	DN40	3000
	40	583	9.1	321	110	150	72 ±3	DN40	3000
HY-132Z	20	291	16.3	576	132	175	74 ±3	DN50	3200
	25	364	13.5	476	132	175	74±3	DN50	3200
	30	437	12.2	430	132	175	74 ±3	DN50	3200
	35	510	11.8	416	132	175	74 ±3	DN50	3200
	40	583	11.3	398	132	175	74 ±3	DN50	3200
HY-160Z	20	291	20.0	706	160	215	75 ±3	DN50	3600
	25	364	16.1	567	160	215	75 ±3	DN50	3600
HY-185Z	20	291	23.5	829	185	250	76±3	DN50	3800
	25	364	18.5	652	185	250	76±3	DN50	3800
HY-200Z	20	291	26.0	918	200	270	76±3	DN50	4800
	25	364	22.9	809	200	270	76±3	DN50	4800
	30	437	22.2	783	200	270	76 ±3	DN50	4800
HY-200ZW	20	291	30.2	1067	220	300	78 ±3	DN65	5000
	25	364	25.8	911	220	300	78 ±3	DN65	5000
	30	437	23.2	819	220	300	78±3	DN65	5000
	35	510	22.0	776	220	300	78±3	DN65	5000
HY-250ZW	20	291	34.2	1207	250	350	78±3	DN65	5500
	25	364	29.1	1026	250	350	78 ±3	DN65	5500
	30	437	27.5	972	250	350	78±3	DN65	5500
	35	510	25.2	888	250	350	78±3	DN65	5500
	40	583	22.8	804	250	350	78±3	DN65	5500
HY-280ZW	20	291	37.7	1330	280	375	80±3	DN65	5800
	25	364	34.0	1200	280	375	80±3	DN65	5800
	30	437	30.0	1060	280	375	80±3	DN65	5800
	35	510	27.3	965	280	375	80±3	DN65	5800
	40	583	25.0	881	280	375	80±3	DN65	5800
HY-315ZW	30	437	33.7	1189	315	422	80±3	DN65	6400
	35	510	29.8	1053	315	422	80±3	DN65	6400
	40	583	27.1	958	315	422	80±3	DN65	6400

Huayan compressor product parameter table follows
1 The exhaust gas volume value is the gas volume flow rate in the following state (temperature: 32°C, atmospheric pressure: 101.325KPa)
2. Pressure value after exhaust pressure check valve
3. The noise value is the value in the anechoic chamber, test tolerance: 3dB(A)



Medium voltage permanent magnet variable frequency screw compressor

HY(V)-Z	Working pressure		Capacity		Power		Noise	Air outlet	Net weight
	bar	psig	(m3/min)	cfm	kW	hp	dB	Pipe diameter
HYV-55Z	20	291	3.8-6.4	134-226	55	75	67±3	DN32	2200
	25	364	3.6-6.0	127-212	55	75	67±3	DN32	2200
	30	437	3.1-5.2	109-184	55	75	67±3	DN32	2200
	35	510	2.6-4.3	92-152	55	75	67±3	DN32	2200
	40	583	2.3-3.8	81-134	55	75	67±3	DN32	2200
HYV-75Z	20	291	4.6-7.7	162-272	75	100	68±3	DN32	2400
	25	364	4.5-7.5	159-265	75	100	68±3	DN32	2400
	30	437	4.0-6.7	141-237	75	100	68±3	DN32	2400
	35	510	3.8-6.3	134-222	75	100	68±3	DN32	2400
	40	583	3.0-5.0	106-177	75	100	68±3	DN32	2400
HY-90Z	20	291	6.7-11.2	237-396	90	120	70±3	DN32	2800
	25	364	6.2-10.3	219-364	90	120	70±3	DN32	2800
	30	437	6.0-10.0	212-353	90	120	70±3	DN32	2800
	35	510	4.1-6.8	145-240	90	120	70±3	DN32	2800
	40	583	3.8-6.3	134-222	90	120	70±3	DN32	2800
HYV-110Z	20	291	8.2-13.6	290-480	110	150	72±3	DN40	3100
	25	364	7.5-12.5	265-441	110	150	72±3	DN40	3100
	30	437	6.5-10.8	230-381	110	150	72±3	DN40	3100
	35	510	5.8-9.6	205-339	110	150	72±3	DN40	3100
	40	583	5.5-9.1	194-321	110	150	72±3	DN40	3100
HYV-132Z	20	291	10.1-16.8	357-593	132	175	74±3	DN40	3300
	25	364	9.0-15.0	318-530	132	175	74±3	DN40	3300
	30	437	7.9-13.1	279-463	132	175	74±3	DN40	3300
	35	510	7.1-11.8	251-417	132	175	74±3	DN40	3300
	40	583	6.8-11.3	240-399	132	175	74±3	DN40	3300
HYV-160Z	20	291	9.6-16.0	339-565	160	215	75±3	DN50	3800
	25	364	10.0-16.6	353-586	160	215	75±3	DN50	3800
	30	437	9.8-16.3	346-576	160	215	75±3	DN40	3700
	35	510	9.4-15.6	332-551	160	215	75±3	DN50	3800
	40	583	8.3-13.8	293-487	160	215	75±3	DN40	3700
HYV-185Z	20	291	14.1-23.5	498-830	185	250	76±3	DN50	4000
	25	364	11.7-19.5	413-689	185	250	76±3	DN50	4000
HYV-200Z	20	291	15.6-26.0	551-918	200	270	76±3	DN50	4200
	25	364	13.7-22.9	484-809	200	270	76±3	DN50	4200
	30	437	13.3-22.2	470-784	200	270	76±3	DN50	4200
HYV-220ZW	20	291	17.8-29.7	629-1049	220	300	78±3	DN65	5000
	25	364	15.5-25.8	547-911	220	300	78±3	DN65	5000
	30	437	13.9-23.2	491-819	220	300	78±3	DN65	5000
	35	510	13.2-22.0	565-777	220	300	78±3	DN65	5000
	40	583	12.2-20.3	431-717	220	300	78±3	DN65	5000
HYV-250ZW	20	291	20.5-34.2	724-1208	250	350	78±3	DN65	5700
	25	364	17.5-29.1	618-1028	250	350	78±3	DN65	5700
	30	437	16.5-27.5	583-971	250	350	78±3	DN65	5700
	35	510	15.1-25.2	533-890	250	350	78±3	DN65	5700
	40	583	13.7-22.8	484-805	250	350	78±3	DN65	5700
HYV-280ZW	20	291	22.6-37.7	798-1331	280	375	80±3	DN65	6000
	25	364	20.4-34.0	720-1201	280	375	80±3	DN65	6000
	30	437	18.0-30.0	636-1059	280	375	80±3	DN65	6000
	35	510	16.4-27.3	579-964	280	375	80±3	DN65	6000
	40	583	15.0-25.0	530-883	280	375	80±3	DN65	6500

4. Please consult our company for use in harsh working conditions such as high temperature, high humidity, high cold and high dust
5. Dimensions and weight of the whole machine are subject to change without prior notice
5. Please do not use compressed air directly for medical equipment inhaled by the human body


FAQ
 

Q1: What is the rotor speed for the air end?
A1: 2980rmp.

Q2: What's your lead time?
A2: usually, 5-7 days. (OEM orders: 15days)

Q3: Can you offer water cooled air compressor?
A3: Yes, we can (normally, air cooled type).

Q4: What's the payment term?
A4: T/T, L/C, Western Union, etc. Also we could accept USD, RMB, and other currency.

Q5: Do you accept customized voltage?
A5: Yes. 380V/50Hz/3ph, 380V/60Hz/3ph, 220V/50Hz/3ph, 220V/60Hz/3ph, 440V/50Hz/3ph, 440V/60Hz/3ph, or as per your requests.

Q6: What is your warranty for air compressor?
A6: One year for the whole air compressor(not including the consumption spare parts) and technical supports can be provided according to your needs.

Q7: Can you accept OEM orders?
A7: Yes, OEM orders are warmly welcome.

Q8: How about your customer service and after-sales service?
A8: 24hrs on-line support, 48hrs problem solved promise.

Q9: Do you have spare parts in stock?
A9: Yes, we do.

Q10: What kind of initial lubrication oil you used in air compressor?
A10: TOTAL 46# mineral oil.