PSA zeolite Molecular Seive Nitrogen Generator
( Blue font to view hyperlink)
Our company specialize in making various kinds of gas generators and gas compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Nitrogen generators with cylinder filling produce gaseous Nitrogen from compressed air on-site and offer a cost-effective, reliable and safe alternative to traditional Nitrogen gas supplies such as cylinders or cryogenic liquid. Nitrogen generators with cylinder filling are available in standard models with capacity ranging from 0.27m3/hr to 60m3/hr at 99.9999% purity with cylinder filling pressures up to 200 Bars. The design is made for round the clock 24/7 operation. Each generator is
Working principle
After being compressed by an air compressor, the raw air enters the air storage tank after dust removal, oil removal and drying, and then enters the A adsorption tower through the A intake valve. At this time, the tower pressure rises, the nitrogen molecules in the compressed air are adsorbed by the zeolite molecular sieve, and the unadsorbed oxygen passes through the adsorption bed and enters the oxygen buffer tank through the outlet valve. This process is called adsorption. After the adsorption process is over, the adsorption tower A and the adsorption tower B are connected through a pressure equalizing valve to balance the pressure of the two towers. This process is called equalizing pressure. After the pressure equalization is over, the compressed air passes through the B intake valve and enters the B adsorption tower, and the above adsorption process is repeated. At the same time, the oxygen adsorbed by the molecular sieve in the adsorption tower A is decompressed and released into the atmosphere through the exhaust valve A. This process is called desorption, and the saturated molecular sieve is adsorbed and regenerated. Similarly, the right tower is also desorbed when tower A is adsorbing. After the adsorption of Tower B is completed, it will also enter the pressure equalization process, and then switch to the adsorption of Tower A, so that the cycle alternates and continuously produces oxygen. The above-mentioned basic process steps are all automatically controlled by PLC and automatic switching valve.
Technical characteristics
1. Equipped with air pretreatment equipment such as refrigeration dryer, which effectively guarantees the service life of molecular sieve.
2. Using high-quality pneumatic valve, short opening and closing time, no leakage, service life of more than 3 million times, meeting the requirements of frequent use of pressure swing adsorption process, and high reliability.
3. Using PLC control, it can realize fully automatic operation, convenient maintenance, stable performance and low failure rate.
4. The gas production and purity can be adjusted within an appropriate range.
5. Continuously optimized process design, combined with the selection of new molecular sieves, minimizes energy consumption and capital investment.
6. The device is assembled in a complete set to reduce on-site installation time and ensure quick and easy on-site installation.
7. Compact structure design, less floor space.
Technical Specification
Model |
Nitrogen Capacity |
Power |
Nitrogen Purity |
Feed Air Pressure |
Nitrogen Pressure |
HYN-3 |
3Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-5 |
5Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-10 |
10Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-15 |
15Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-20 |
20Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-30 |
30Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-40 |
40Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-50 |
50Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-60 |
60Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-80 |
80Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-100 |
100Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-150 |
150Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-200 |
200Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-300 |
300Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-400 |
400Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-500 |
500Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-600 |
600Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-800 |
800Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
HYN-1000 |
1000Nm3/hr |
0.1 KW |
99.5-99.9995% |
0.8-1.0Mpa |
0.1-0.7Mpa |
FLOW CHART OF NITROGEN GENERATOR
Applications and Support of 99.5%-99.999% Food Grade Nitrogen Generator
1)Beer, wine, fruit spirit and edible oi!: use N2 for holding tank, bottle blowing and before closing capsule to remove O2.It can prevent oxidation, spoilage and fading of noncarbonated beverage and edible oil.
2)Puffed and fried food: N2 can prevent food fluffy and flavor reversion caused by little water in the bags. N2 also can make the shape and package beautiful, and food will not be crushed in transportation.
3)Pastry,bakery food and vitellus-pie: Flushing N2 inside the food bags can prolong freshness time and preyent food being metamorphose and crushed in transDortation.
4) Milk Powder and soyabean milk powder. just use little N2 can prevent or reduce agglomerate phenomenon of milk powder caused by long-time extrusion storage.
5) Cereal, nut. fruit and vegetable: Flushing N2 can prevent pests haming,and saving little O2 can reduce breathing rate of fruit to make the fresh effect more obvous.
6) Candy and snack foods: N2 is mainly suitable used in the airtight food bags.