| Customization: | Available |
|---|---|
| After-sales Service: | 18 Months |
| Warranty: | 18 Months |
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Reciprotating Completely Oil-Free Diaphragm/Piston Compressor
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Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GV Model Simple Description
GV diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other solid impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
Advantages
No leakage: the compressor membrane head is sealed by static "O" ring. The O "ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
Small tightening torque: "O" ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.
About Us
Xuzhou Huayan Gas Equipment Co., Ltd. is a premier global provider of gas compression solutions. With accumulated expertise in design and manufacturing spanning decades, our company possesses comprehensive production capabilities encompassing professional forging, casting, heat treatment, welding, precision machining, assembly testing, and quality verification processes. Supported by a dedicated technical team of 120 professionals and a sprawling 90,000 m² manufacturing facility, we maintain advanced technical testing equipment and rigorous quality control methods to ensure superior product performance.
Capable of custom-designing, manufacturing, and installing equipment according to specific customer parameters, we currently achieve an annual production capacity of 500 gas compressor units. Our technical excellence enables the development of compressors with discharge pressures up to 100MPa, meeting the most demanding industrial requirements.
With a global footprint extending to over 50 countries across five continents, including key markets such as Indonesia, Egypt, Vietnam, South Korea, Thailand, Finland, Australia, Czech Republic, Ukraine, and Russia, we deliver complete turnkey solutions for clients worldwide. Our commitment to operational excellence ensures every customer receives high-performance equipment paired with professional technical support and responsive service.
Product Description
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Key Components of a Compressor
1.Compressor Main Unit
The main unit types of compressors include: diaphragm type, piston type, screw type, and liquid-driven type. The main unit comprises the following components: crankcase, crankshaft, connecting rod, piston, cylinder block, cylinder head, and sealing elements.
2.Piping and Cooling System
Common cooling methods for compressors include water cooling or air cooling. Some piston compressors utilize a hybrid approach with gas air-cooling and partial water cooling for the cylinder head. Cooling systems can be custom-designed and manufactured according to customer requirements.
3.Power Drive
Compressors are predominantly driven by electric motors (over 90% of applications). In scenarios without electrical power, diesel engines or natural gas engines may be employed. Our company offers custom-engineered engine-driven solutions based on customer specifications and machine models.
4.Electrical Control System
The electrical control system is divided into high-voltage and low-voltage sections:
High-voltage section: Refers to power supply systems with voltages of 220V/380V or higher, primarily used for driving high-power equipment such as motors.
Low-voltage section: Includes controllers, instrumentation, and other low-voltage devices, typically operating at safe voltages of 24V or 36V.
5.Oil Pressure System
The lubrication system is critical for stable compressor operation. It not only lubricates moving components and reduces operating temperatures but also ensures discharge pressure stability in diaphragm compressors, where oil pressure directly governs consistent performance.
Application
Food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, medicine, scientific research.
Outlet pressure at 50bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi) and other pressure can be customized .
Hydrogen Compressor
Safety and Compliance
Hydrogen-specific certification:
Complies with ISO 19880-3 (Safety Standard for Hydrogen Compression Equipment) and NFPA 2 (Technical Specification for Hydrogen).
Multiple safety protections:
Overpressure relief valve, hydrogen concentration sensor, vibration/temperature interlock shutdown.
Special surface treatment:
Components in contact with hydrogen are electropolished or nickel-plated to reduce the risk of penetration.
Applications
Hydrogen refueling station (HRS): 35 MPa/70 MPa hydrogen boosting
Chemical hydrogen production: Circulating hydrogen compression in synthetic ammonia and methanol production
Energy storage: Fuel cell testing, liquid hydrogen boosting
| 45MPa Diaphragm compressor for hydrogenation station | |||||||
No |
Capacity (Kg/d) |
Model |
Inlet pressure (MPa) |
Outlet pressure (MPa) |
Flow (Nm3/h) |
Motor power (KW) |
|
| 1 | 100 | GZ-100/125-450 | 5.0~20 | 45 | 100 | 15 | |
| 2 | 200 | GZ-200/125-450 | 5.0~20 | 45 | 200 | 30 | |
| 3 | 300 | GZ-350/125-450 | 5.0~20 | 45 | 350 | 37 | |
| 4 | 500 | GD-500/125-450 | 5.0~20 | 45 | 500 | 55 | |
| 5 | 1000 | GD-1000/125-450 | 5.0~20 | 45 | 1000 | 110 | |
| 87MPa Diaphragm compressor for hydrogenation station | |||||||
No |
capacity (Kg/d) |
Model |
Inlet pressure (MPa) |
Outlet pressure (MPa) |
Flow (Nm3/h) |
Motor power (KW) |
|
| 1 | 200 | GZ-200/200-870 | 20 | 87 | 200 | 30 | |
| 2 | 200 | GD-200/150-1000 | 10~20 | 100 | 200 | 45 | |
| 3 | 500 | GD-500/150-1000 | 10~20 | 100 | 500 | 90 | |
| 4 | 800 | GD-800/150-1000 | 10~20 | 100 | 500 | 160 | |
| Diaphragm compressor Hydrogen filling | |||||||
No |
Model |
Inlet pressure (MPa) |
Outlet pressure (MPa) |
Flow (Nm3/h) |
Motor power (KW) |
||
| 1 | GD-170/17-220 | 1.7 | 22 | 170 | 37 | ||
| 2 | GD-220/17-220 | 1.7 | 22 | 220 | 45 | ||
| 3 | GD-360/17-220 | 1.7 | 22 | 360 | 75 | ||
| 4 | GD-420/18-220 | 1.8 | 22 | 420 | 90 | ||
| 5 | GD-650/19-220 | 1.9 | 22 | 650 | 132 | ||
| 6 | GD-1000/19-220 | 1.9 | 22 | 1000 | 185 | ||
| Diaphragm compressor for on-site hydrogenation station | |||||||
No |
Model |
Inlet pressure (MPa) |
Outlet pressure (MPa) |
Flow (Nm3/h) |
Motor power (KW) |
||
| 1 | GD-100/15-220 | 1.5 | 22 | 100 | 37 | ||
| 2 | GD-150/15-450 | 1.5 | 45 | 150 | 45 | ||
| 3 | GD-220/15-450 | 1.5 | 45 | 220 | 75 | ||
| 4 | GD-240/15-450 | 1.5 | 45 | 240 | 90 | ||
| 5 | GD-350/15-450 | 1.5 | 45 | 350 | 132 | ||
| 6 | GD-620/15-450 | 1.5 | 45 | 620 | 185 | ||
Customization is supported. Please contact us for more models and technical details
We hold internationally recognized certifications including CE and ISO standards (accredited by IAF), as well as ECM compliance recognition. These certifications demonstrate our unwavering commitment to quality, safety, and environmental responsibility:
CE Marking ensures compliance with EU safety, health, and environmental regulations, guaranteeing free market access across Europe.
ISO Certification (backed by IAF accreditation) validates our adherence to globally benchmarked quality management systems, enhancing operational consistency and customer confidence.
ECM Recognition underscores our alignment with industry-specific technical and performance standards.
Should your market or project require additional certifications (e.g., API, ASME, or region-specific approvals), our experienced technical and compliance team will collaborate with you to efficiently obtain the necessary certifications. We tailor our processes to meet your regulatory requirements, ensuring seamless market entry for our equipment. For certification support or clarification, please contact us to discuss customized solutions.
Factory Strength
Our 90,000+Square meter modern production facility, staffed by 120+ professionals, delivers customized engineering solutions with precision manufacturing capabilities. Equipped with 20 advanced CNC machining centers, we handle workpieces up to 1200mm in diameter with micron-level accuracy (0.01mm). Rigorous quality control protocols include full inspections of critical components using CMM (Coordinate Measuring Machines) and multi-phase load testing by certified engineers post-assembly. Every unit undergoes performance validation to comply with ASME/API standards and client specifications, backed by ISO 9001-certified quality management for traceable, reliable delivery.
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